How Does EV Charging Cable Connector Work?

28 Jul.,2025

 

Plug-in Electric Vehicle Charging: The Basics | US EPA

Plug-in Electric Vehicle Charging: The Basics

Charging your all-electric vehicle (EV) or plug-in hybrid electric vehicle (PHEV)–together known as plug-in electric vehicles (PEVs)–is similar to charging other electronics. One end of an electrical cord is plugged into your car, and the other end is plugged into a power source or charging equipment.

Link to EraCharge

There are three categories of charging equipment based on how quickly each can recharge a car’s battery. Charging times for PEVs are also affected by:

  • How much the battery is depleted
  • How much energy the battery can store
  • The type of battery
  • Temperature

Charger Fast Facts

Charging Options

Level 1 (120 Volt)
 

Level 2 (240 Volt)
 

Direct-Current (DC) Fast Charging
 

What does the charge port on the vehicle look like?

How fast do they charge?

About 5 miles per 1 hour of charging*

About 25 miles per 1 hour of charging*

~100 – 300+ miles per 30 minutes of charging†

Where can I find them?

  • In your house/garage
  • Possibly at your apartment/condo and workplace
  • May not need to install anything; some automakers provide charger cords with vehicle purchase
  • In your house/garage (You will need additional equipment)
  • Possibly at your apartment/condo and workplace
  • At public charging stations
  • At public charging stations
  • In many cities and along highway routes across the country (see locations)

EV charger images are courtesy of Con Edison.

Level 1 uses the same outlet you use for your cell and toaster. Worth noting:

  • You can plug your car directly into the 120 Volt outlet using the charge cable (technically called the Electric Vehicle Supply Equipment or EVSE) that often comes with the vehicle.
  • Many people with commutes less than 40 miles a day find this sufficient to charge their PEV overnight and meet their daily driving needs.‡

Level 2 uses the same 240 Volt outlet you might use in your home for an electric oven or clothes dryer. Worth noting:

  • It allows for faster home charging and can replenish hundreds of miles of range to your vehicle overnight, ensuring a full battery under most circumstances.
  • If you do not already have a 240 Volt outlet in an ideal location for charging your vehicle, a qualified electrician can help you install a new outlet and a Level 2 charger. They can determine if your home has sufficient capacity or needs an upgraded electrical panel and will ensure work is done properly.
Direct-Current or DC fast chargers are the fastest option for charging PEVs and are found primarily along highways and in cities to enable long-distance trips and quick refueling when it’s needed. They work by supplying high levels of electricity more directly to your vehicle’s battery and bypassing the equipment in your vehicle that normally converts alternating current (AC) to direct current (DC). Worth noting:
  • Depending on your vehicle and the speed of the DC fast charger, many PEVs can regain hundreds of miles of range in as little as 20-30 minutes. However, if you have access to charging at home or at work using level 1 and 2 chargers, and have more time to charge, they will usually be cheaper than DC fast chargers.
  • The rate of DC fast charging is higher as the vehicle’s battery is closer to empty and slows down as it gets closer to full. It will generally save you time to only DC fast charge your PEV to around 80% of its battery capacity, and then continue on the road to the next charging station. Unless you need the full range of your battery to reach a destination, DC fast charging beyond 80% tends to be significantly slower and it can sometimes double your time spent charging to reach 100%.

Visit the Department of Energy (DOE) website to learn more about charging equipment.

Interested in seeing how many chargers may be needed in your area? Use DOE’s EV Pro Lite Tool to get an estimate on charging needs in your state or metropolitan area as PEV adoption grows.

Visit EV Charging: The Details for answers to frequently asked questions.

Read the Recommendations of the Federal Electric Vehicle Working Group (pdf) (571 KB, November ), which include strategies for EV adoption across the U.S. and a sustainable, accessible, and resilient EV ecosystem.

*Power levels vary among charging equipment; L1 estimate of recharging time assumes 1.9 kW, L2 assumes 6.6 kW.

†Charging time may be shorter depending on station power. More DC fast charging stations that charge cars quickly are being installed around the country.

‡PEVs should ideally charge on a dedicated circuit, or one without another electrical load. Consult with your electrician and the EVSE manual for detailed specifications.

EV Charging Connector Types: A Complete Guide - EVESCO

Electric vehicles (EVs) continue to grow in popularity worldwide due to their clean energy and efficient performance. However, with the increasing number of electric vehicles, ensuring the infrastructure is in place to meet their charging needs is critical. One critical component of charging infrastructure is the EV charging connectors, sockets, and plugs used on EVs and electric vehicle charging stations

These EV connectors can vary significantly by country and also the type of EV and charging station. There, unfortunately, isn’t a one-size fits all EV connector. Therefore it is essential to fully understand the different EV connectors, sockets, and plugs available worldwide. In addition, different charging station levels, such as Level 2 and Level 3 (DC fast charging), require specific EV connectors to ensure safe and efficient charging.

Want more information on EV Charging Cable Connector? Feel free to contact us.

Understanding the various EV charging connectors, sockets, and plugs is crucial for EV owners, charging station providers and installers, and policymakers. This complete guide will explore the differences between the available electric vehicle connector types, what countries they are in, how fast they are, and much more. Below shows a visual summary of the electric vehicle connectors that are currently used in the market.

EV CHARGING CONNECTORS

Several EV charging connectors are available, each with unique features and capabilities. Before we look closely at each connector, we must understand that there are two primary electric vehicle charging methods: AC (alternate current) charging and DC (direct current) fast charging. The electrical power that comes from the grid is always in the form of AC, but the battery of an EV can only store energy in DC form. This means the power must be converted before storing it in the battery.

AC charging relies on the onboard charger in the vehicle to convert the AC power to DC. On the other hand, DC fast charging involves converting AC power to DC at the charging station before it flows into the vehicle. DC fast charging allows for a quicker charging experience as it bypasses the vehicle’s onboard charger, delivering more power directly to the battery. This is shown in the illustration below.

Now that we know the difference between AC and DC charging, let’s take a closer look at each type of EV charging connector:

SAE J CONNECTOR – TYPE 1

The SAE J connector, also known as a J Plug or Type 1 connector, is a charging standard used primarily in North America and Japan. It features five pins and can charge up to 80 amps utilizing 240 volts input, providing a maximum power output of an EV charger of 19.2 kW. The J EV connector supports single-phase AC charging for Level 1 and Level 2 EV chargers. The drawback of the Type 1 plug is that it only allows single-phase use and does not have an automatic locking mechanism like the Type 2 (Mennekes) connector used in Europe.

Almost every North American electric car or plug-in hybrid will have a Type 1 plug on their vehicle except for Tesla, which has its own proprietary charging standard. However, they provide a compatible adapter allowing Tesla drivers to charge using a J charger.

MENNEKES CONNECTOR – TYPE 2

The Type 2 connector, also known as the Mennekes connector, is a charging standard used primarily in Europe. It features seven pins and can charge up to 32 amps utilizing 400 volts input, providing a maximum power output of 22 kW. The type 2 connector supports single-phase and three-phase AC charging for Level 2 chargers. The plugs have openings on the side that allows them to lock into place automatically when connected to the EV for charging. The automatic locking between the plug and the EV prevents the charging cable from being removed during charging.

Both type 1 and type 2 EV connectors use the same signaling protocol for communication between the EV charger and the EV itself. As a result of this, electric vehicle manufacturers can produce their vehicles using a uniform process. Then in the final stage of production, they add the appropriate EV connector based on the destination market of the vehicle.

CCS CONNECTOR – TYPE 1

CCS Type 1 (Combined Charging System), or CCS Combo 1 or SAE J Combo connector, combines the J Type 1 plug with two high-speed DC fast charging pins. CCS 1 is the DC fast charging standard for North America. It can deliver up to 500 amps and volts DC providing a maximum power output of 360 kW.

The Combined Charging System utilizes the same communication protocol as the SAE J Type 1 connector. It enables vehicle manufacturers to have one AC and DC charging port rather than two separate ports.

Most EVs in North America now utilize a CCS 1 plug. Japanese automakers such as Nissan have transitioned from CHAdeMO to CCS 1 for all new models in North America. However, like the SAE J Type 1 plug, Tesla has their proprietary charging standard for North America.

CCS CONNECTOR – TYPE 2

The CCS Type 2 connector, also known as the CCS Combo 2, is the primary DC fast charging standard used in Europe. Like the Type 1 CCS, which combined an AC plug with two high-speed charging pins, the CCS 2 combines the Mennekes Type 2 plug with two additional high-speed charging pins. With the ability to provide up to 500 amps and volts DC, a CCS 2 charger can also deliver a maximum power output of 360 kW.

Unlike in North America, Tesla 3 and Y owners in Europe can charge their vehicles with a CCS Type 2 charging station, and Tesla S and X owners can use an adapter.

It is important to note that a CCS DC fast charging station will require liquid-cooled charging cables when it delivers more than 200 amps. These liquid-cooled cables would apply to both CCS 1 and CCS 2 electric vehicle chargers.

CHAdeMO CONNECTOR

The CHAdeMO connector is a DC fast-charging standard initially developed by Japanese automakers and released before CCS. It can charge EVs up to 400 amps, providing a maximum power output of 400 kW. To reach the 400 kW output, any CHAdeMO charging stations would require liquid-cooled cables similar to the CCS types. No surprise to see that CHAdeMO is the preferred standard for DC fast charging in Japan. Even so, Japanese auto manufacturers are adapting models to CCS connectors for North American and European markets, so we will likely see fewer CHAdeMO chargers in markets outside of Japan as time progresses. Although not as universal or widespread as CCS, there is still ongoing development with the CHAdeMO protocol to enable even faster charging through their “ChaoJi” technology in partnership with GB/T.

The main difference between CCS and CHAdeMO is that CCS connectors allow car makers to fit only one EV charging port, which can accept AC and DC charging. However, with CHAdeMO, you require a separate charging port for AC, resulting in two charging ports on the vehicle.

GB/T CONNECTORS

In China, there are only two types of EV connectors used. Both are named GB/T, referred to as Guobiao national standards, one is for AC-type charging, and the other is for DC-type charging. The GB/T AC connector can provide up to 7.4 kW of power output with a single-phase input. It resembles the appearance of the Mennekes plug used in Europe. However, the cable configuration inside the connector is in a different order, so they are incompatible. The GB/T DC connector can deliver up to 237.5 kW of power output and is the only DC fast charging protocol currently used in China. As mentioned before, there is a partnership between GB/T and CHAdeMO to develop the next generation of EV connectors capable of 900 kW output power.

TESLA CONNECTORS

Depending on which part of the world you are in and which model of Tesla you drive will depend on which Tesla plug you need. In North America, Telsa utilizes its proprietary NACS (North American Charging Standard), previously named “Tesla SuperCharger,” for both AC and DC charging. The NCAS connector can deliver up to 250 kW and is only compatible with Teslas. However, they have recently made the EV charging connector available to other EV manufacturers.

Tesla can be charged with different EV connectors outside of North America. As mentioned in Europe and much of the world outside of North America, Telsa 3 and Y utilizes a CCS Type 2 connector. However, models S and X use a modified Type 2 plug and socket with notches at the top and center of the pins to prevent insertion into non-Tesla sockets.

All EV charging connectors have built-in safety features to protect against overcurrent, ground faults, overvoltage, and high temperatures. These safety features protect the vehicle and the charging station, preventing electrical hazards. When using an EV charging station, it’s vital to make sure you follow all safety guidelines and use the correct charging connector for your vehicle.

The charging speed and power output of an EV charging connector are determined by several factors, including the connector type, the current and voltage of the charging station, and the capacity of the vehicle’s onboard charger. Each EV connector has pros and cons, so whether you are an electric vehicle owner looking to choose the correct connector type for your vehicle or an EV charging installer looking at the best charging connector configuration for your needs, understanding the different types of EV charging connectors is essential.

If you are looking for more details, kindly visit Electric Charging Station Manufacturers.