Rear-discharge mixer trucks are the oldest, most popular and most iconic. Every major truck original equipment manufacturer produces a truck that can be equipped with a mixer body and can be customized for that application.
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Front-discharge mixers have been around for four decades, are only found in a few regions in the US, as well as niche markets abroad, but in the regions in which they are found, they tend to dominate those markets.
Each truck has numerous options that owners can select in order to improve productivity, safety, convenience and comfort, increase machine longevity, and decrease downtime. Both types of trucks also need to meet state regulations and this helps drive the decision-making process.
Choices for mixer body on a rear-discharge mixer include: the manufacturer, standard or bridge model, and advanced controls option.
A bridge model is specifically designed for working on bridges; its specifications are tailored to meet weight restriction and specific state roadway laws. McNeilus manufactures a Bridgemaster model that features a patented Bridgemaster load-distribution tag axle for higher legal payloads.
McNeilus offers a new advanced control system for their mixers called FLEX controls. Two features that make these controls stand out are their diagnostic capabilities and automated features.
Other options on McNeilus mixers include several washout systems, a choice between a flip-up hopper and an SAT hopper, a ZF drum drive upgrade, and several material choices for components such as the water tank and chutes.
There is little choice when it comes to the size of the mixer; that is largely determined by the axle configuration, however, customers can choose lighter-weight chassis components and a smaller engine (nine litres instead of 13 litres) in order increase mixer capacity. If a smaller engine is chosen, the truck will not perform as well on grades and in other applications that demand higher horsepower.
On the truck side, customers have a few options. Many of the options will make the truck better suited to the application. For example, a Kenworth T880S with set-forward axle is designed for customers who need to comply with federal bridge formulas.
Numerous options are available for the cab, and most of these are geared toward improving ergonomics and productivity. Popular options that may not be standard include a number of types of seats (highback, heated, leather), a rider seat option, an adjustable steering column, climate control options, other deluxe cab features, heated side mirrors, a three-panel rear window and a diagnostic system.
Trucks equipped with low-speed creeper gears allow for easier operation of the trucks when discharging concrete while moving forward slowly. This can lead to smoother, more consistent placement.
Options that are available on all both types of trucks include backup cameras, radar/LiDAR detection, and remote control.
Front-discharge trucks (and volumetric mixer trucks) come as a total package (mixer plus chassis) and both generally cost more than a rear-discharge truck.
The capital costs of the truck can be recouped since pouring can begin sooner on a front-discharge truck and this can lead to one extra delivery per day and because one laborer is eliminated with a front-discharge machine, since the chute director position is not necessary and the trucks tend to have a longer lifespan than rear-discharge ones.
Since the truck driver operates the mixer from inside the cab, some trucks have a single seat at the center of the cab. Some offer two seats for transportation of additional personnel.
Regulations determine some truck specifications. Local weight laws and the Federal Bridge Laws determine how much weight you can put on one axle, so where the truck will operate will determine the axle configuration.
“Once you know the weight laws, then we know which base product we need to talk about,” says Scott Kutz, Regional Sales Manager, Terex. “And, once you meet these regulations, the customer’s preference will drive the rest of the decision-making process.”
Terex’s Charger Series trucks come in three axle configurations (using either three or four axles), whereas the company’s FD Commander Series trucks come in 10 different axle configurations (using from three to seven axles).
When there are multiple axle configurations with the same number of axles, customers can choose between live front axle, or the standard axle. A live front axle provides better traction and maintains a consistent ground clearance. Both features are favored in off-road applications.
Terex offers different engine options with different horsepower and torque capacities.
“Again, you have to look at where the machine will be operating,” says Kutz. “Trucks working in urban areas where the plant is five miles away generally work on flat grades and don’t need as much horsepower as trucks working in rural areas, which are more likely to experience more grades, higher grades, and less-than-ideal driving surfaces.”
Then choose between solid suspension or air-ride suspension. The air-ride suspension offers a smoother ride and costs more.
And then you need to decorate your truck.
“We can do anything—paint, decals—if you can imagine it, we can do it,” says Kutz.
Concrete mixer trucks play a crucial role in the construction industry, ensuring the smooth and efficient mixing of concrete on-site. Whether you're a contractor, builder, or in the business of selling heavy machinery, having the right concrete mixer truck can make all the difference in your projects' success. In this article, we'll explore the top 10 concrete mixer trucks available in the market, highlighting their features, benefits, and why they stand out among the rest.
Now let's dive into the top 10 concrete mixer trucks available for sale, each offering unique features and benefits to meet various construction needs.
Overview: Brand X offers a range of concrete mixer trucks known for their robust construction and efficient mixing capabilities.
Features: High-capacity drum, advanced mixing technology, ergonomic cab design.
Pros: Reliable performance, easy maintenance, versatile applications.
Cons: Higher initial investment compared to some competitors.
Overview: Model Y is renowned for its compact size and maneuverability, making it ideal for urban construction projects.
Features: Small footprint, agile handling, fuel-efficient engine.
Pros: Easy to navigate tight spaces, quick mixing and discharge, cost-effective.
Cons: Limited capacity for larger projects.
Overview: Built for heavy-duty applications, this truck offers unmatched durability and performance.
Features: Reinforced chassis, high-torque engine, rugged mixer drum.
Pros: Suitable for demanding environments, long lifespan, low maintenance.
Cons: Less fuel-efficient compared to lighter models.
Overview: Designed for versatility and efficiency, this compact truck is perfect for small to medium-sized projects.
Features: Adjustable drum speed, onboard water tank, user-friendly controls.
Pros: Maneuverable, easy to operate, cost-effective solution.
Cons: Limited capacity for larger construction sites.
Overview: Equipped with advanced telematics technology, this truck offers real-time monitoring and optimization of concrete mixing operations.
Features: GPS tracking, remote diagnostics, predictive maintenance.
Pros: Maximizes efficiency, minimizes downtime, improves overall productivity.
Cons: Higher upfront cost due to advanced features.
Overview: Ideal for large-scale projects, this truck boasts a high-capacity drum and powerful engine for efficient mixing and delivery.
Features: Large mixing capacity, heavy-duty components, comfortable operator cabin.
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Pros: Handles big jobs with ease, reliable performance, low operating costs.
Cons: Requires skilled operators for optimal operation.
Overview: With a focus on sustainability, this electric mixer truck offers zero-emission operation and lower operating costs.
Features: Electric motor, regenerative braking, energy-efficient design.
Pros: Environmentally friendly, reduced fuel costs, quieter operation.
Cons: Limited range on a single charge, higher initial investment.
Overview: Combining mixing and loading capabilities, this innovative truck streamlines the concrete delivery process.
Features: Self-loading bucket, onboard weighing system, ergonomic controls.
Pros: Saves time and labor, reduces dependency on additional equipment, versatile.
Cons: Higher initial cost compared to standard mixer trucks.
Overview: Built to tackle challenging terrain, this all-terrain mixer truck ensures reliable performance in remote or rugged construction sites.
Features: Four-wheel drive, high ground clearance, heavy-duty suspension.
Pros: Versatile, handles rough conditions with ease, durable construction.
Cons: Higher fuel consumption compared to standard models.
Overview: Offering flexibility and customization options, this modular mixer truck allows you to tailor the equipment to your specific project requirements.
Features: Modular design, interchangeable components, easy customization.
Pros: Adaptable to various applications, future-proof investment, scalable.
Cons: Longer lead times for custom configurations.
Concrete mixer trucks, also known as cement mixer trucks, are specially designed vehicles equipped with a rotating drum for mixing and transporting concrete to construction sites. These trucks come in various sizes and configurations to cater to different project requirements.
Concrete mixer trucks are indispensable in construction projects where large volumes of concrete need to be mixed and delivered efficiently. They save time and labor by eliminating the need for manual mixing on-site and ensure the uniformity and quality of the concrete mixture.
Before investing in a concrete mixer truck, it's essential to consider several factors to ensure you get the right equipment for your needs.
The capacity of the mixer drum determines the amount of concrete the truck can mix and transport in a single load. Choose a truck with a capacity that aligns with your project requirements.
Concrete mixer trucks come with different types of mixers, including drum mixers and volumetric mixers. Each type has its advantages and is suitable for specific applications.
A powerful engine ensures efficient mixing and transportation of concrete, especially in challenging terrain or long-distance hauls. Consider the engine specifications to ensure it meets your performance expectations.
The truck's mobility and maneuverability are crucial, especially in tight construction sites or urban areas with limited space. Opt for a truck with features like four-wheel drive and articulated steering for enhanced maneuverability.
Invest in a concrete mixer truck that is built to withstand the rigors of construction work and requires minimal maintenance. Durable components and easy access for servicing can help minimize downtime and maximize productivity.
Investing in a quality concrete mixer truck offers numerous benefits that can significantly enhance your construction projects:
Increased efficiency and productivity: A reliable mixer truck ensures consistent mixing and timely delivery of concrete, helping you meet project deadlines and minimize downtime.
Cost-effectiveness: While the initial investment may seem significant, a high-quality mixer truck ultimately saves money by reducing labor costs, material wastage, and the need for additional equipment.
Versatility: With the right mixer truck, you can handle a wide range of concrete mixing tasks, from small residential projects to large-scale commercial developments, without compromising on quality or efficiency.
Quality of concrete: Consistent mixing and proper transportation ensure that the concrete maintains its desired properties, resulting in durable and high-quality structures that meet industry standards.
To maximize the lifespan and performance of your concrete mixer truck, follow these essential maintenance tips:
Regular cleaning and inspection: Clean the mixer drum and components thoroughly after each use to prevent the buildup of hardened concrete. Inspect the truck for any signs of wear or damage and address them promptly.
Lubrication of moving parts: Keep all moving parts well-lubricated to prevent friction and premature wear. Pay special attention to the drum rollers, bearings, and hydraulic components.
Prompt repairs and replacements: Address any issues or malfunctions immediately to prevent further damage and ensure safe operation. Replace worn-out parts, such as blades, seals, and hoses, as needed.
Proper storage: Store the mixer truck in a dry, sheltered area when not in use to protect it from the elements and prevent corrosion. Follow manufacturer recommendations for winterizing the truck in cold climates.
In conclusion, choosing the right concrete mixer truck is crucial for the success of your construction projects. By considering factors such as capacity, mixer type, and durability, you can select a truck that meets your specific requirements and enhances your efficiency and productivity on the job site. Additionally, regular maintenance and proper care ensure that your mixer truck remains in top condition and delivers consistent results over its lifespan.
Investing in a quality concrete mixer truck is not just about acquiring equipment; it's about investing in the success and profitability of your business.
Are concrete mixer trucks suitable for small-scale construction projects?
Yes, there are compact mixer truck models designed specifically for small-scale projects, offering the same efficiency and quality as larger trucks but in a more manageable size.
Q: How often should I perform maintenance on my concrete mixer truck?
Maintenance schedules may vary depending on usage and operating conditions, but it's generally recommended to perform routine maintenance tasks, such as cleaning and lubrication, after each use and more comprehensive inspections at regular intervals.
Q: Can concrete mixer trucks be customized to suit specific project requirements?
Yes, many manufacturers offer customizable options for mixer trucks, allowing you to tailor the equipment to your unique needs, such as drum capacity, mixer type, and additional features.
Q: Are electric mixer trucks a viable option for construction projects?
Electric mixer trucks are gaining popularity due to their environmental benefits and lower operating costs. While they may have limited range compared to traditional diesel trucks, they are suitable for certain applications, especially in urban areas with strict emissions regulations.
Q: How can I ensure the safety of operators when using concrete mixer trucks?
Operator safety should be a top priority when using mixer trucks. Provide thorough training on proper operation and safety procedures, conduct regular safety inspections on the equipment, and ensure that operators wear appropriate personal protective equipment (PPE) at all times.
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