Whether you're selling jewelry, home goods, or electronics, there are several reasons to choose seal end boxes. They are durable, easy to assemble, and can accommodate a wide variety of items. Plus, they're customizable. For example, you can have your company name, logo, and contact information printed on them with a solid color or custom design. And, if you want a particular size or shape, you can even have a custom logo made for your boxes, as well.
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Seal end boxes can be personalized with your company's logo. These boxes are easy to produce and can be customized with embossing, die-cutting, foiling, and lamination. They're also available in matte and gloss UV printing, and can be printed with CMYK (four-color) or PMS (pantone) inks. Regardless of what type of box you choose, you can trust the Seal End packaging to protect your products and keep them safe.
The bottom panel of a seal end box has the same purpose as the top one, namely to make assembly, storage, and transit easier. The bottom panel is used to attach the end of a sealing box to the lid. This is done with glue, which makes sure that the top panel won't fall out and spoil the contents. Because of the many applications for these boxes, they're often utilized in the food industry, medical products, and retail products.
A custom seal end box is a great option for shipping and is perfect for both heavy and delicate products. Because it's so durable, it will protect your products and keep them safe throughout transit. IBEX Packaging uses high-quality cardboard in its manufacturing process to protect the product. The top and bottom panels are similar, so they can be attached with glue. If you're looking for something more custom, consider a custom-made seal end box for your company.
Another type of custom seal end boxes is a high-structured model. These boxes are ideal for automated assembly lines and can be customized with a company logo. If you're shipping food products, you'll find them to be a convenient way to protect them. A custom-made seal end box is a great way to promote your business and make it stand out. So, what are you waiting for? Get started with a custom-made sealend box today!
Custom sealend boxes are an excellent option for a variety of applications. They can handle both heavy and delicate items. The top panel can be printed with a logo or an image. If you're shipping medical products, they're also perfect for shipping. You can also order these boxes with your own unique design. The bottom panel should be the same color as the top panel. It's important to ensure that the seal ends are perfectly aligned and not overlap each other.
You can get sealend boxes printed with a logo or custom-designed pattern. If you're shipping sensitive or heavy products, custom-printed boxes can save you time and money. These products are a great way to promote a brand and keep it safe. When you choose a sealend box, make sure you look for one with an auto-lock bottom. They'll protect your products without breaking your budget. So, get started today!
Sealend boxes are an excellent choice for businesses that require durable packaging for food and other items. Because they are so versatile, they are a great way to promote products. The sticky flap helps maintain the airtightness of the container, keeping it fresh. They're also great for transporting items. You'll be glad you did. The extra space in the box will make your customers happy. This is an ideal way to attract new customers.
Originally published in the October issue of Pumps & Systems.
Many pumping arrangements, including those with packing seals and mechanical seals, rely on seal water for effective operation. Seal water serves three main purposes: to cool the seal and the shaft, to lubricate the seal and to flush away impurities in the system.
A number of factors can affect how much seal water a system consumes, including product temperature, rotation speed, seal water temperature and pressure, and the surrounding system’s temperature. Without proper controls, however, systems consume more seal water than they need.
Each seal type has specific seal water flow and pressure requirements, and exceeding those flow requirements does not offer any system benefits. Flushing away impurities and lubricating the seal typically requires a minimal amount of seal water. While systems may require more water for cooling, systems often consume exponentially more water than they need. Seals with no flow controls can easily use 20 to 30 gallons of seal water per minute, a figure that end users can drastically reduce with simple conservation practices.
Reducing seal water use offers a number of benefits to end users—saving money on water consumption and wastewater treatment, improving seal reliability and equipment uptime, and complying with increasingly stringent environmental regulations. To conserve water in their systems, end users should consider the strategies described in this article.
Control valves for sealing systems operate mechanically, like a household water tap. These valves allow operators to flush the system with seal water when the system needs cooling. However, end users often keep valves wide open all the time, increasing water consumption, wastewater output and the need for seal water filtering. To save water, end users must monitor the valves and only open them when necessary.
A step up from mechanical control valves, flow meters can reduce seal water use while improving seal reliability. These devices have two valves that control seal water flow and pressure through a metering tube to meet the seal’s requirements. Flow meters provide pressure and flow readings, which end users can adjust as necessary. Compared with unmetered systems, flow meters can reduce seal water use in systems by up to 90 percent. They also help seals perform at their peak by maintaining proper seal water pressure and flow.
Smart water control systems offer the best, most sophisticated solution for seal water conservation. While flow meters offer water savings, smart water control systems reduce water use up to 97 percent beyond that provided by flow meters.
These control systems regulate water consumption based on seal temperature, only allowing seal water to flow through the system when needed to cool the seal. The devices available on the market monitor seal temperature and regulate water flow through a number of methods—including temperature-activated alloys with memory capabilities and spring-loaded devices. Unlike flow meters, where seal water runs through the system once and drains out, smart water control systems reuse the same water several times. When the seal water reaches a certain temperature, it drains out and is replaced with fresh water.
These devices are ideal in seal processes that are not extremely hot or cold. If the temperature is too low, the seal may not generate enough heat to activate the control device, causing water to stay in the system for long periods and possibly experience bacteria growth. In systems with high temperatures, the control system is being replenished with cold water, reducing water savings.
When choosing a water control system, end users should look for a device that operates automatically, does not require power or maintenance, and is compatible with existing equipment. For most systems, installation takes about half an hour and needs no special equipment. Other features include high-quality filters to remove impurities and backup safety valves to drain seal water during operational problems.
Widely used in ethanol plants, closed-loop seal water systems offer end users another alternative for seal water conservation. These systems involve a pressurized seal water pot that holds several gallons of water and connects to the seal with hoses. The system circulates the same water constantly between the seal and the tank, reducing seal water use and eliminating wastewater output.
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These systems can be expensive to install, need frequent infusions of fresh water and may require regular maintenance.
Calculate your savings
A double-acting mechanical seal without a water control device typically uses at least 4 to 6 liters of seal water per minute. A flow meter typically reduces the seal’s water consumption to 2 to 3 liters per minute, and a smart water control system can reduce consumption further to 0.05 liter to .5 liter per minute, depending on the application. To calculate their cost savings from seal water conservation, end users can the following formula:
Savings = (water consumption per seal per minute x number of seals x 60 x 24 x operation time, in days, every year x seal water price in dollars x reduction in water use)/1,000
Here’s an example for a typical mill:
Water consumption per seal: 4 liters per minute
Number of seals: 200
Operation time, in days, every year: 350
Seal water price: 50 cents per cubic meter
Reduction in water use: 75%
(4 x 200 x 60 x 24 x 350 x 0.5 x 0.75)/ = $151,200 per year in savings
Seal water systems dramatically reduce water consumption and wastewater load, saving end users money. Based on a water price of 50 cents per cubic meter, water control devices can help a mill with 300 pumps save up to $300,000 annually.
If process fluids mix with the seal water because of seal damage or wear, the seal water can become contaminated, and the pots may be difficult to clean.
Filtration is an essential part of using water wisely in a system. When water gets bogged down with impurities, it can clog the pump and cause premature wear and tear on the seal and other system components.
Low-quality water can also contribute to excessive seal water consumption if end users increase their flow rate to prevent the water from clogging the system-regulating valves.
Seal water should meet these standards:
Depending on the system, a number of filtration options are available, including inline filters and multilayer filters.
Not only does reducing seal water use help decrease water and wastewater treatment costs, but it can also help end users improve system reliability and slash time and money spent on maintenance.
It is estimated that seal water issues cause upwards of 59 percent of seal failures, with most caused by water impurities building up in the system and eventually creating blockages. System wear and tear can also cause seal water to leak into the process fluid, compromising end users’ products. With the proper technology, end users can potentially increase the life span of their seals by several years. Improving the mean time between repair (MTBR) means lower maintenance costs, improved equipment uptime and better system performance. In addition, minimizing seal water use helps end users meet environmental standards. A growing number of government bodies are being stricter about water pollution and excessive water use, putting pressure on plants to reduce wastewater production and overall water consumption to comply with regulations. Using seal water wisely is simple with the help of current water conservation technology. By investing in system controls and following best practices, end users can realize a host of financial, operational and environmental benefits.